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Sintered Metal Fibre Filter

Fine metal fibres are formed into a web and sintered at their contact points, producing a permeable medium for filtration through its depth.

Sintered Metal Fibre Filter Media

For Polymer Melts, Filament Spinning and Process Liquids

Stainless steel fibre felt sheets and cut samples
Representative stainless steel fibre felt sheets and cut samples.

A Bonded, Porous Metal Network

Sheet Media | Pleated Elements | Leaf Disc Media

Technical Selection

Match the media family, retention requirement, flow resistance and support construction to the application. The supplied filter is defined by the agreed drawing and performance specification.

Construction and Family Selection

A Fibre Network with Space for Contaminants

In graded depth media, coarser inlet regions intercept larger contaminants while finer regions retain smaller material within the structure. Distributing retention through the depth helps use the available pore volume.

Close up of the bonded stainless steel fibre network
Bonded stainless steel fibre network.

A3

Construction
Multilayer; pleatable
Catalogue Positioning
Polymerisation and spinning

C4

Construction
Multilayer; pleatable
Catalogue Positioning
Compression resistance and dirt capacity

C3

Construction
Multilayer; pleatable
Catalogue Positioning
Monomers and lower viscosity fluids

D4

Construction
Multilayer; non pleatable
Catalogue Positioning
High strength polymer leaf discs

E4

Construction
Symmetrical multilayer
Catalogue Positioning
Improved pleating behaviour

B3

Construction
Single layer; pleatable
Catalogue Positioning
Low viscosity, low contamination liquids

F3

Construction
Single layer; pleatable
Catalogue Positioning
Economical, lightweight media

Listed sheet size: 1500 × 1180 mm. Protective mesh is offered on one or both sides.

Match the Construction

The diagram illustrates a graded medium. Confirm the actual layer sequence, flow direction, protective mesh and structural backing for the selected family.

A3 Polymerisation and Spinning

Multilayer Media for Pleated Filters

A3 is the broad pleatable family in the catalogue, covering polymerisation, spinning and process liquid applications.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
3A3123006710
5A376008034
7A350457462
10A3370078108
15A3247080180
20A3185082265
25A3148079325
30A3123579450
40A392576620
60A3630861350
75A3480841470
80A3450851510
90A3410881740
100A3360892020

* Test basis and specification requirements.

Specify the Finished Filter

Confirm the media thickness, steel grade, supporting layers and effective filtration area before choosing a finished candle or pack assembly. A media code alone does not define the complete filter.

Retention Requirement

Request the particle size, removal efficiency and test method associated with the selected model. The numerical prefix in a model name is not presented here as an absolute micron rating.

C4 and C3 Depth Filtration Media

Select for the Fluid and Mechanical Duty

C4 Compression Resistant Media

Multilayer, pleatable construction aimed at dirt capacity and compression resistance.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
5C474007332
7C451007354
10C437007375
15C4240073180
20C4185073230
25C4150073294

C3 Lower Viscosity Fluids

Multilayer, pleatable media for monomers, prepolymers and other lower viscosity fluids.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
5C371008637
10C3350085110
15C3240085203
20C3170086345
25C3170086385
30C3123086650
40C3103686675

* Test basis and specification requirements. The catalogue lists 1700 Pa for both 20C3 and 25C3; confirm the selected grade before ordering.

Mechanical Duty

Bubble point pressure is a wetting test result. It is not the allowable operating pressure or the collapse differential pressure of the completed element.

D4 and E4 Disc and Pleated Media

Choose the Required Forming Behaviour

D4 High Strength Disc Media

Multilayer media for polymer leaf disc filtration; specified as non pleatable.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
2D418000513
3D4123007213
5D477007224
7D450007243
10D440207253
12D432007285
15D4241072135
20D4190072165
25D4148071260
30D4123075350
40D492575625

E4 Media for Pleating

Symmetrical multilayer construction developed for improved pleat formation.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
3E4115007010
5E480008136
7E453006840
10E437007475
15E4246671132
20E4185071220

* Test basis and specification requirements.

B3 and F3 Single Layer Media

Options for Different Service Priorities

B3 Low Contamination Liquids

Pleatable media for lower viscosity liquids such as hydraulic oil and fuel.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
5B370007945
10B3370081125
15B3247078250
20B3185080400
40B3925841100
60B3530741660

F3 Economical Media

Lightweight, pleatable construction positioned as an economical option.

ModelAverage Bubble Point (Pa)Porosity (%)Air Permeability* (L/(dm²·min))
10F335007190
15F3260077140
20F3180070240
40F392571625
60F3550711200

* Test basis and specification requirements.

Close view of a stainless steel fibre sheet surface and edge
Representative sheet surface and edge detail.

Understanding the Test Data

Compare Values on a Defined Test Basis

Average Bubble Point Pressure

This is the label used in the catalogue. In a wet bubble point test, gas displaces the wetting liquid from pores.

The result depends on the liquid and procedure; establish the defined endpoint before comparing suppliers.

Porosity

Porosity is the fraction of void space in the medium.

It differs from particle removal efficiency, woven mesh open area and the effective area of a pleated filter.

Air Permeability

The catalogue reports a flow per unit area.

Compare air permeability only at the same test pressure difference, gas conditions and specimen construction. Confirm the test basis for the selected grade with TSP.

Air Permeability Test Basis

Air permeability is presented as catalogue reference data in L/(dm²·min), meaning litres per square decimetre per minute. The unit interpretation, test pressure and acceptance limits require confirmation with TSP before specification.

Specification of the Finished Filter

The page does not provide complete grade specific thicknesses, alloy specifications, retention efficiency curves or finished element pressure and temperature limits. Obtain these for the selected construction before approval.

From Media Data to Process Performance

Pressure loss depends on fluid viscosity, flow, filtration area and media resistance. Airflow figures cannot directly predict polymer melt pressure loss.

Use application specific flow data and include the support structure and element geometry in the review.

Controlled Comparison

Compare candidate media at the same fluid, temperature, throughput and required retention. Verify clean pressure loss and subsequent pressure rise in the actual supported element.

Application, Cleaning and Validation

Qualify the Media in the Operating Process

Application and Performance

Metal fibre media are used in polymer candle, leaf disc and spin pack filters.

Removing solids, agglomerates and gels can support filament continuity and film quality; actual performance depends on the contamination and selected medium.

Define the Process

Record polymer or fluid grade, viscosity basis, flow range and temperature.

Identify contamination type, current element reference and the reason for replacement or improvement.

Review the Assembly

Provide a drawing with active area, media stack, supports, flow direction, seals and end connections.

Include operating pressure, change out differential pressure and transient conditions.

Set Trial Acceptance

Record initial pressure loss, pressure rise per operating hour or tonnage, run duration and product quality.

In spinning, include spinneret blockage and filament break trends; in film, track the agreed defect measure.

Cleaning and Reuse

Select the cleaning method for the deposit, alloy and assembled filter. Polymer filters may require thermal, chemical or ultrasonic treatment, followed by cleanliness and integrity assessment. Use a qualified procedure matched to the element.

Compare post cleaning flow and integrity results with a documented new element baseline. Integrity testing and particle removal efficiency measure different things; an acceptance method needs validation for the particular medium and element design.

Release for Reuse

Set approved acceptance limits, retain the element identification and cleaning history, and inspect the support structure, joints and sealing surfaces before returning the filter to service.

Polymer Filtration

Filter media selected for melt conditions and the required particle retention.

Material Selection

Match media construction to temperature, pressure and polymer compatibility.

Technical Support

Discuss filtration area, throughput and pressure drop for the application.

Discuss Your Sintered Metal Fibre Filter Requirements

Send your polymer, operating temperature and pressure, required filtration rating, dimensions and quantity. Include a drawing or existing specification where available.

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